Difference between revisions of "Outlander I CU2W 4G63 DOHC swap to SOHC 4G63"

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Purchased this Outlander I with broken timing belt
 
Purchased this Outlander I with broken timing belt
 
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{| class="wikitable"
PHOTOS
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![[File:Outlander I CU2W 4G63 DOHC.jpg|alt=Outlander_I_CU2W_4G63_DOHC front hood open |thumb|Outlander_I_CU2W_4G63_DOHC]]
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![[File:Outlander I CU2W 4G63 DOHC rrs.jpg|alt=Outlander_I_CU2W_4G63_DOHC rear right side|thumb|Outlander_I_CU2W_4G63_DOHC rear right side]]
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![[File:Outlander I CU2W 4G63 DOHC engine bay.jpg|alt=Outlander I CU2W 4G63 DOHC engine bay|thumb|Outlander I CU2W 4G63 DOHC engine bay]]
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![[File:Outlander I CU2W 4G63 DOHC broken timing belt.jpg|alt=Outlander I CU2W 4G63 DOHC broken timing belt|thumb|Outlander I CU2W 4G63 DOHC broken timing belt]]
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![[File:Outlander I CU2W 4G63 DOHC broken timing belt contitech.jpg|alt=Outlander I CU2W 4G63 DOHC broken timing belt contitech|thumb|Outlander I CU2W 4G63 DOHC broken timing belt contitech]]
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![[File:Outlander I CU2W 4G63 DOHC front without hood.jpg|alt=Outlander I CU2W 4G63 DOHC front without hood|thumb|Outlander I CU2W 4G63 DOHC front without hood]]
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As the main belt is broken decided not to rebuild DOHC 4G63 engine but to replace it with SOHC 4G63 that is came of Mitsubishi GALANT SALOON VIII EA_1996–2006.
 
As the main belt is broken decided not to rebuild DOHC 4G63 engine but to replace it with SOHC 4G63 that is came of Mitsubishi GALANT SALOON VIII EA_1996–2006.
  
 
As it was stored for other project.
 
As it was stored for other project.
 
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{| class="wikitable"
PHOTOS
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![[File:Mitsubishi GALANT SALOON VIII EA 1996–2006 4g63 sohc.jpg|alt=Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc engine|thumb|Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc engine]]
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|}
 
As for start inspected SOHC engines condition.
 
As for start inspected SOHC engines condition.
 
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{| class="wikitable"
photos
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|+
 
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![[File:Mitsubishi GALANT SALOON VIII EA 1996–2006 timming side of 4g63 sohc engine.jpg|alt=Mitsubishi GALANT SALOON VIII EA_1996–2006 timming side of 4g63 sohc engine|thumb|Mitsubishi GALANT SALOON VIII EA_1996–2006 timming side of 4g63 sohc engine]]
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![[File:Mitsubishi GALANT SALOON VIII EA 1996–2006 4g63 sohc belts.jpg|alt=Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc belt drive parts|thumb|Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc belt drive parts]]
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![[File:Mitsubishi GALANT SALOON VIII EA 1996–2006 timing belt pulley.jpg|alt=Mitsubishi GALANT SALOON VIII EA_1996–2006 timing belt pulley leaking |thumb|Mitsubishi GALANT SALOON VIII EA_1996–2006 timing belt pulley]]
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Purchased new belts pulleys what looked needed changing.
 
Purchased new belts pulleys what looked needed changing.
  
photos
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Once planed inserting it to CU2W needed to think something about engine mounts alternator and other things that don't look similar to do bolt on swap.
  
Once planed inserting it to CU2W needed to think something about engine mounts
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So first problem was main timing side engine mount, that is different on both engines. Had to grind bit of aluminum cast mount part to fit if on 4g63SOHC engine.
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{| class="wikitable"
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![[File:Outlander I CU2W 4G63 DOHC engine mount compared to GALANT SALOON VIII EA 1996–2006 4g63 SOHC.jpg|alt=Outlander I CU2W 4G63 DOHC engine mount compared to GALANT SALOON VIII EA_1996–2006 4g63 SOHC|thumb|Outlander I CU2W 4G63 DOHC engine mount compared to GALANT SALOON VIII EA_1996–2006 4g63 SOHC]]
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![[File:Outlander I CU2W 4G63 DOHC engine mount before grinding.jpg|alt=Outlander I CU2W 4G63 DOHC engine mount before grinding|thumb|Outlander I CU2W 4G63 DOHC engine mount before grinding]]
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![[File:Outlander I CU2W 4G63 DOHC engine mount grind-ed to fit 4g63 dohc outlander I.jpg|alt=Outlander I CU2W 4G63 DOHC engine mount grind-ed to fit 4g63 dohc outlander I|thumb|Outlander I CU2W 4G63 DOHC engine mount grind-ed to fit 4g63 dohc outlander I]]
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have all the info just need to addict time to write up how to make this swap as i done it
 
have all the info just need to addict time to write up how to make this swap as i done it

Revision as of 09:22, 12 December 2021

Purchased this Outlander I with broken timing belt

Outlander_I_CU2W_4G63_DOHC front hood open
Outlander_I_CU2W_4G63_DOHC
Outlander_I_CU2W_4G63_DOHC rear right side
Outlander_I_CU2W_4G63_DOHC rear right side
Outlander I CU2W 4G63 DOHC engine bay
Outlander I CU2W 4G63 DOHC engine bay
Outlander I CU2W 4G63 DOHC broken timing belt
Outlander I CU2W 4G63 DOHC broken timing belt
Outlander I CU2W 4G63 DOHC broken timing belt contitech
Outlander I CU2W 4G63 DOHC broken timing belt contitech
Outlander I CU2W 4G63 DOHC front without hood
Outlander I CU2W 4G63 DOHC front without hood

As the main belt is broken decided not to rebuild DOHC 4G63 engine but to replace it with SOHC 4G63 that is came of Mitsubishi GALANT SALOON VIII EA_1996–2006.

As it was stored for other project.

Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc engine
Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc engine

As for start inspected SOHC engines condition.

Mitsubishi GALANT SALOON VIII EA_1996–2006 timming side of 4g63 sohc engine
Mitsubishi GALANT SALOON VIII EA_1996–2006 timming side of 4g63 sohc engine
Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc belt drive parts
Mitsubishi GALANT SALOON VIII EA_1996–2006 4g63 sohc belt drive parts
Mitsubishi GALANT SALOON VIII EA_1996–2006 timing belt pulley leaking
Mitsubishi GALANT SALOON VIII EA_1996–2006 timing belt pulley

Purchased new belts pulleys what looked needed changing.

Once planed inserting it to CU2W needed to think something about engine mounts alternator and other things that don't look similar to do bolt on swap.

So first problem was main timing side engine mount, that is different on both engines. Had to grind bit of aluminum cast mount part to fit if on 4g63SOHC engine.

Outlander I CU2W 4G63 DOHC engine mount compared to GALANT SALOON VIII EA_1996–2006 4g63 SOHC
Outlander I CU2W 4G63 DOHC engine mount compared to GALANT SALOON VIII EA_1996–2006 4g63 SOHC
Outlander I CU2W 4G63 DOHC engine mount before grinding
Outlander I CU2W 4G63 DOHC engine mount before grinding
Outlander I CU2W 4G63 DOHC engine mount grind-ed to fit 4g63 dohc outlander I
Outlander I CU2W 4G63 DOHC engine mount grind-ed to fit 4g63 dohc outlander I


have all the info just need to addict time to write up how to make this swap as i done it